Headlamp functional testing

Functional testing of headlamps

Ningbo Mengting outdoor implement Co.,Ltd was founded in 2014, which is specializes in development and production of USB headlamp、waterproof head、sensor headlamp、Camping light、Work light、Flashlight and other outdoor lighting equipment. We insist on the enterprise spirit of innovation, pragmatism,unity and integrity. And we adhere to the advanced technology with excellent service to meet the individual needs of customer.

*Factory direct sales wholesale price
*Perfect custom service to meet individual needs
*Kinds of Testing equipment to support the quality
*ISO9001 & BSCI Quality Certificate

The testing of Headlamp

Lighting products are used very frequently in our daily outdoor life, especially headlamps, which are used in a wide range of applications. It is especially suitable for night outdoor lighting in various industries: agricultural picking, industrial lighting, mining operations, fishing operations, mountaineering, caving, hunting and fishing...

 

It is also because of the wide range of applications of headlights in the real environment, leading consumers to pay particular attention to the reliability of headlights in the selection and purchase of outdoor headlights. The reliability testing of the headlamp function means the ability test to complete the specified function under the specified conditions and within the specified time. That is, need to ensure the normal work of the outdoor lighting headlamp products, no matter in the design and application process, constantly under the influence of their own and mechanical environment.Therefore, this makes the headlamp products before leaving the factory, it must be tested with the corresponding inspection equipment.

 1. Constant Tmperature and key life Test Machine

一、Why use the key life test Machine doing on headlamp test?

The key's life of the headlamp directly determines its using time. For outdoor activities such as field orientation and camping, more durable charging headlamp are needed. Therefore, it is necessary to determine the durability of the keys according to different scenarios before send the goods. So The factory needs to use the key life testing machine to confirm the durability.

二、Operating Theory

The key life tester evaluates the durability and reliability of the keys by simulating the use of the keys by a headlamp user for a long time, and performs a continuous and rapid pressing test on the buttons. This can help rechargeable headlamps’manufacturers to check the quality and longevity of their products, and provide references for design and improvement. At the same time, the key life tester can also help users choose high-quality headlamp and durable headlamp.

This machine can test the life of silicone rubber buttons and silicone products, and is suitable for detecting various types of keys such as key switches, tactile switches, and membrane switches. The testing speed is adjustable, the times can be set arbitrarily, and also can test several headlamp products at the same time (each product can be tested at multiple points). In addition, each button can be set with different pressures and different heights. At the same time, each test head is controlled separately, with special fixture design and humanized operation, which can meet the different testing needs of customers.

 

三、Advantages in headlamp detection

Feature of key life test machine

1. High precision: The key life testing machine adopts precise sensors and control systems, which can accurately measure the pressure, stroke and response time of the key to ensure the accuracy and reliability of the test results.

 

2.Multi-functional: The key life tester can perform a variety of test modes, such as single-button continuous pressing, multi-key simultaneous pressing, rapid continuous pressing, etc., to simulate the key operation in different usage scenarios.

3. Automation: The key life testing machine has the ability of automatic testing, which can realize automatic key testing through preset test parameters and programs, improve testing efficiency and reduce manual operation.

4. Adjustability: The key life testing machine can be adjusted and customized according to the requirements of different products, such as the adjustment of key pressure, stroke and frequency and other parameters to meet the testing needs of different products.

5. Data recording and analysis: The key life testing machine can record and store test data in real time, including the number of key presses, test time, key force, etc., which is convenient for subsequent data analysis and report generation.

6. Durability: Key life testing machines are usually designed with high-quality materials and structures, with strong durability and stability, and can operate stably for a long time to provide reliable test results.

7. Safety: The key life testing machine is designed and used with safety factors in mind, such as overload protection, emergency shutdown device, etc., to ensure the safety of operators and equipment.

2. Battery Testing Machine

一、 Why use battery testing machine on headlamp test?

Today, more and more manufacturers produce rechargeable headlights, using lithium-ion batteries or polymer batteries. The performance of the battery will be different because of different material, processes etc from different manufacturers

But for one purpose-make sure the safety of the battery. So it is necessary to test the battery to see if it meets production standards, to determine whether this battery is qualified. A suitable battery can ensure a better consumer experience for rechargeable headlights.

二、 Working Theory

By connecting the test sample and the power supply integrated tester, the voltage, current and power values of the power supply output can be measured in real time to assess the stability and quality of the power supply. The integrated power supply tester can detect the faults in the power supply output, such as overload, short circuit, leakage, etc., to timely remind the user and record the fault information. The power integrated tester can calculate the efficiency of the power supply by measuring the input power and output power, helping users to evaluate the energy utilization of the power supply.

三、Advantage in the headlamp detection

1、Versatility

The battery testing machine can carry out a variety of tests, including the measurement of output voltage, current, power, efficiency, ripple and other parameters, as well as the detection of overload, short circuit, leakage and other faults. It can be tested on various types of power supply, including linear power, switching power, DC power, etc.

2、High-precision

The battery testing machine adopts high-precision measurement technology and advanced electronic components, which can provide accurate test results. It can monitor the stability and changes of the power output in real time, and help users evaluate the performance and reliability of the power supply.

3、Automation

The battery testing machine has automatic test function, which can be tested through preset test procedures, and automatically record and analyze test results. This can improve the efficiency and consistency of the test and reduce the human error.

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   Battery Testing Machine

3. Aging machine

一、Why use the aging machine for the headlamp detection?

There are different degrees with a certain proportion of defective when produce the outdoor headlights. And the role of aging machine is to help the headlamp factory to inspect and select the defective products, ensure all are in good quality when it on the customer’s hand.

二.Working Theory

Aging machine is a kind of equipment used for aging testing of electronic products. It mainly charges and discharges continuously, simulates the process of long time use, and tests the reliability and stability of the products. The aging machine can simulate the effect of using products for a long time in a short time, and it is one of the essential test equipment in the production process of electronic products.

三、Advantage in the headlamp detection

1.  Improve the quality of products

The long-time stability test of the headlamp product is beneficial to find the defects and instability of the product in the long-time use process, solve the problems in time, and improve the product quality.

2. Reduce failure rate

Aging test can effectively simulate the problems in the long-term use of products, which plays an important role in finding and solving potential defects, reducing the failure rate, and can greatly reduce the cost and risk of after-sales maintenance and warranty.

3. Save the cost

Through the aging machine test, it can greatly shorten the development and testing cycle of electronic products, reduce the cost of product research and development and testing. At the same time, it also can avoid the economic losses caused by customer complaints, return and exchange problems caused by the unstable use of products.

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Aging machine

4. Intertion and Extraction Life Text Machine

一、Why use Intertion and extraction life text machine on headlamp detection?

In the process of frequent charging of headlights, the number of inter and plug of USB interface will increase due to various reasons. In order to ensure the stability and reliability of the interface, USB interface plug and plug life test machine emerged.

USB intertion and extraction life test machine is a special device for testing the inter and extra life of USB interface. By simulating the inter and extra situation of USB interface in actual use, the performance and reliability of USB interface are evaluated.

二、Working Theory

By simulating the plugging situation of USB interface in practice, calculate the plugging life of USB interface to evaluate its reliability and stability. It can set various test modes according to different test requirements, such as single plug, circular plug, sequential plug, etc., to meet the test requirements in different scenarios. Through the built-in data analysis system, the data in the test process can be recorded, counted and analyzed in real time, so as to better evaluate the performance and reliability of the USB interface. USB intertion and extraction life test machine can detect and alarm the abnormal conditions in real time, such as overload and short circuit, so as to ensure the safety and stability of the test

三、Advantage in the headlamp detection

1.High-precision: The USB intertion and extraction life test machine uses high-precision sensor and measurement circuit, which can accurately measure and control the plug number, strength and speed of the USB interface, so as to ensure the accuracy and reliability of the test results.

2. Programmable: It has programmable function, which can realize automatic test and data processing by writing test program to meet the needs of different users.

3. Security:It has perfect safety protection measures and abnormal handling mechanism, and can timely handle the abnormal situation and alarm prompt in the test process, to ensure the safety and stability of the test process.

4. Repeatability: It adopts strict quality control and standardized operation process to ensure that the results of each test are highly reproducible and consistent, which is conducive to the evaluation of product quality and reliability.

5. Versatility:It can not only test various types of USB interfaces, but also expand and test other types of interfaces and connectors to meet the needs of different fields and industries.

6. Humanization design: It adopts humanized design, the operation interface is simple and easy to understand, convenient for users to test operation and data processing.

8. Data traceability: It can record and store test data for users to conduct data analysis and traceability management. At the same time, the device can also output a variety of data reports and graphical data display, convenient for users to conduct data analysis and evaluation.

 

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Intertion and Extraction Life Test Machine

Why choose Mengting?

We take“Quality first”as our principle, to ensure the product production process is strict, layer by layer check. And we also has passed the latest ISO9001:2015 CE and ROHS certification. At present Our laboratory has more than 30 testing instruments, and it is still increasing.  If you have product function standards, we can easily test and adjust them to ultimately meet your requirements. Our company has a production workshop of 2100 square meters, including injection molding workshop, assembly workshop and packaging workshop. Each workshop is equipped with perfect production equipment, and each link has formulated fine operation procedures and strict quality control plans to ensure the quality and function of the production headlights.

In the future, we will continue to improve the entire production process and continue to improve the quality control in order to provide better headlamp to

Meet the market demand.

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How do we work?

Development (recommend our or according to your design) - -quotation (feedback to you within 2 days) - -sample (sample will be sent to the customer for quality inspection) - -order (order after confirming quantity, delivery date, etc.) - -packaging design (design and make appropriate packaging for your product) - -production ( Produce the goods according to the customer's request) - -QC (, our QC team will inspect the product and provide the QC report. )--Shipping (loading the bulk cargo to the customer's container)

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Our Certificate

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